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Micro Wire Butt Welding Machines
Micro Wire Butt Welding Machines

Micro Wire Butt Welding Machines

Micro Wire Butt Welding Machines Specification

  • Frequency
  • 50 Hz
  • Efficiency
  • High
  • Type
  • Micro Wire Butt Welding Machine
  • Arc Current
  • Up to 300A
  • Condition
  • New
  • Power
  • 1 kVA
  • Input Current
  • 5 A
  • Motor Type
  • Manual operation (No motor)
  • Cooling Method
  • Air cooled
  • Rod Diameter
  • 0.16 mm to 1.8 mm
  • Welding Area
  • 0.12 mm to 1.5 mm
  • Insulation Grade
  • Class F
  • Function
  • Automatic Butt Welding
  • Dimension (L*W*H)
  • 370 x 180 x 320 mm
  • Usage
  • Wire Joining
  • Voltage
  • 220V AC
  • Pulse Frequency
  • Adjustable
  • Output Current
  • Up to 300A
  • Weight
  • 15 kg
  • Material
  • Mild Steel Body
 
 

About Micro Wire Butt Welding Machines

We are glad to present ourselves as one of the leading manufacturers and suppliers of Micro Wire Butt Welding Machines. These machines are applied for butt welding of all profile wires of iron, alloy steel & carbon steel, copper, aluminium, brass and other light metals and their alloys. We manufacture these machines under the firm guidance of expert supervisors using high quality materials and components. These machines can be  mounted on a moveable stand with foot operation. Main features of these Micro Wire Butt Welding Machines are strong reproducible welding joints of high quality and the automatic control of the welding operation.

Features:

  • Equipped with annealing facility
  • Accurate alignment due to precise parallel guides
  • Easy operation and maintenance



High-Precision Wire Joining

This butt welding machine specializes in fusing thin wires of various metals such as copper, aluminium, brass, and steel, ensuring durable results. With a welding area from 0.12 mm to 1.5 mm and support for rod diameters between 0.16 mm and 1.8 mm, it caters to a wide range of wire joining applications where strength and finish quality are paramount.


User-Friendly Operation and Control

Integrated with a mechanical timer control system and a manual lever clamping mechanism, the machine offers straightforward operation. Adjustable pulse frequency and an analog meter display allow operators to monitor and fine-tune welding parameters with precision, enhancing both efficiency and outcome consistency.


Reliable Performance and Safety Standards

Constructed with a copper wound transformer and air-cooled copper alloy electrodes, the machine runs efficiently under a wide range of environmental conditions (5C to 40C). Overload protection and insulation grade Class F ensure operational safety, while the smooth, burr-free finish elevates the quality of every weld.

FAQs of Micro Wire Butt Welding Machines:


Q: How does the Micro Wire Butt Welding Machine achieve smooth, burr-free wire joints?

A: The machine uses a butt resistance welding method combined with copper alloy electrodes and precise mechanical timer control. These features ensure even heating and strong fusion, resulting in consistently smooth, burr-free welds for copper, aluminium, brass, and steel wires.

Q: What is the process for operating this wire butt welding machine?

A: To operate, simply secure the wires using the manual lever clamping system, set the welding parameters using the adjustable mechanical timer and analog display, and initiate the automatic butt welding process. The built-in overload protection ensures safe operation throughout the cycle.

Q: When is this machine most effectively used in industrial settings?

A: This machine is ideal for applications where high-precision wire joining is required, such as in electronics, electrical manufacturing, or metal fabrication. Its high efficiency and ability to handle various metals and wire diameters make it suitable for batch production runs and repair tasks.

Q: Where can this butt welding machine be installed and utilized?

A: Thanks to its portability and compact bench-top design, the machine can be set up in a variety of locationsassembly lines, workshops, or laboratoriesrequiring only standard 220V AC power supply and minimal bench space.

Q: What are the key safety features incorporated in this machine?

A: The primary safety feature is overload protection, which prevents damage from excessive current. Additionally, Class F insulation and an air-cooled system further safeguard users and extend equipment lifespan during continuous operation.

Q: What benefits do exporters, manufacturers, and service providers gain from using this machine?

A: Users benefit from high welding efficiency, reliable performance across multiple wire types, and a robust yet portable design. The machines smooth weld finish minimizes post-processing, saving time and improving productivity within fast-paced industrial environments.

Q: How is the weld quality monitored and adjusted during operation?

A: An analog meter display allows operators to monitor real-time welding parameters, and the pulse frequency is adjustable to match specific material requirements, ensuring optimal control over weld quality and consistency.

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