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Dead Block Coilers
Dead Block Coilers

Dead Block Coilers

MOQ : 1 Piece

Dead Block Coilers Specification

  • Product Type
  • Dead Block Coilers
  • Wire Material
  • High Carbon Steel, Stainless Steel, Mild Steel
  • Inlet Diameter
  • 5.5 mm 16 mm
  • Outlet Diameter
  • 1.2 mm 8 mm
  • Voltage
  • 220-440 V, 3 Phase
  • Power
  • 5 HP 30 HP (Depending on Model)
  • Dimension (L*W*H)
  • Customizable as per requirement
  • Usage
  • Coiling and Collecting Drawn Wire after Wire Drawing Process
  • Weight
  • Up to 3000 kg (as per machine size)
  • Color
  • Blue/Grey (customized)
 

Dead Block Coilers Trade Information

  • Minimum Order Quantity
  • 1 Piece
  • Supply Ability
  • 5 Pieces Per Month
  • Delivery Time
  • 7-15 Days
  • Main Domestic Market
  • All India
 

About Dead Block Coilers

We provide Dead Block Coilers for H.C., M.S., S.S., and non-ferrous wires, ranging from 1mm - 8mm. To achieve higher productivity high drawing speed is not the only requirement, but uninterrupted production run of the machine is more useful as a longer production run at a given size is better for the lower operator fatigue. Also, it provides higher coil weights useful in further processes. Drawing dead block coiler with water cooling and pattern lay also available. 

Specification

  • Machine Capstan Range : 300mm to 760mm
  • Wire range : 6mm to 0.9mm for all metals and alloys.

Technical Specification

Capstan diameter

-mm

300

400

460

500

600

760

Wire size range

-mm

0.7-14

0.8-16

1.0-1.6

1.2-3.0

1.6-5.0

2.5-7.0

Max speed

Mtrs/sec.

12

12

12

12

15

12

Motor Rating

KW

3.7-7.5

5.5-11

7.5-15

11-22

15-45

22-75

Wire weight -non partten layed

Kgs.max

75

200

300

450

800

1200

Wire weight partten layed

Kgs.max


300

450

600

1200

1500



Versatile Design for Multiple Industries

Our Dead Block Coilers are engineered to support diverse applications in the steel wire, cable, and fastener industries. Whether processing high carbon, stainless, or mild steel, these coilers accommodate a range of inlet and outlet wire diameters. Their adjustable speed and advanced drive technology ensure adaptability, making them an ideal choice for manufacturers seeking flexibility and high performance.


Durable Construction and Corrosion Resistance

Crafted with a painted, corrosion-resistant surface, each coiler withstands heavy-duty industrial environments. Optional water/air cooling systems provide controlled thermal management, further enhancing durability and operational lifespan. With customizable dimensions and color options, our coilers are tailored to meet the specific needs of each customers facility.


Efficient and Safe Operation

Featuring PLC or manual control panels and a noise level under 80 dB, Dead Block Coilers deliver not just efficiency but also a safer, quieter working environment. The reliable AC motor with gear box ensures smooth, consistent coiling for wires from 5.5 mm inlet diameter down to 1.2 mm outlet diameter, supporting precise, automated workflows.

FAQs of Dead Block Coilers:


Q: How is a Dead Block Coiler used in the wire drawing process?

A: A Dead Block Coiler is employed to efficiently coil and collect drawn wire immediately after the wire drawing process. The wire passes through the coiler and is neatly wound onto the block, making subsequent handling, storage, or further processing easier and more organized.

Q: What industries can benefit from these Dead Block Coilers?

A: These coilers are ideal for the steel wire, cable, and fastener industries. They are suitable for processing various materials such as high carbon steel, stainless steel, and mild steel, supporting both small- and large-scale manufacturing operations.

Q: When should I consider using the water/air cooled block feature?

A: The water/air cooled block feature is recommended when operating at higher coiling speeds or when working with heat-sensitive wire materials. Enhanced cooling helps manage block temperature, maintains surface quality, and extends machine lifespan.

Q: Where can these coilers be installed, and are dimensions customizable?

A: Dead Block Coilers can be installed in manufacturing facilities requiring wire coiling solutions. The dimensions are fully customizable to fit space constraints and integration requirements, ensuring seamless addition to existing production lines.

Q: What are the main benefits of using Dead Block Coilers with advanced control panels?

A: Advanced PLC/automatic and manual control panels provide precise speed and process regulation, improving product consistency and reducing operator intervention. This leads to higher productivity, fewer errors, and safer operation.

Q: How does the machine ensure corrosion resistance and durability?

A: The machine features a robust painted exterior with corrosion-resistant properties, safeguarding it from harmful industrial environments. Optional cooling systems also contribute to enhanced durability by maintaining optimal operating temperatures.

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