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Vertical Drop Coilers
Vertical Drop Coilers

Vertical Drop Coilers

MOQ : 1 Piece

Vertical Drop Coilers Specification

  • Product Type
  • Vertical Drop Coilers
  • Wire Material
  • Mild Steel, Stainless Steel, Galvanized Iron, Copper
  • Inlet Diameter
  • 1.5 mm to 12 mm
  • Outlet Diameter
  • 1.5 mm to 12 mm
  • Voltage
  • 415 V, 3 Phase, 50 Hz
  • Power
  • 7.5 HP / 5.5 kW
  • Dimension (L*W*H)
  • 1800 mm x 1200 mm x 1500 mm
  • Usage
  • For coiling wires after drawing process in wire drawing plants
  • Weight
  • Approx. 1200 kg
  • Color
  • Industrial Blue / Custom
 

Vertical Drop Coilers Trade Information

  • Minimum Order Quantity
  • 1 Piece
  • Supply Ability
  • 5 Pieces Per Month
  • Delivery Time
  • 7-15 Days
  • Main Domestic Market
  • All India
 

About Vertical Drop Coilers

Vertical Drop Coilers

The application of Vertical Drop Coiler covers coiling of low and high carbon steel and stainless steel wires, bare or coated, following heat treatment, surface treatment, galvanizing or coating lines. The wire coiled is collected on formers (Stems / Spiders / Baskets), into drums, or collected in catch weight coils.

Assomac's Vertical Drop Coilers are designed and manufactured to meet the most rigorous demand of the Wire Industry. Each machine is designed with a combination of standard sub-assemblies and customized components to match the varied demands of its customers and to deliver the most advanced technical quality with competitive prices.

Largest installed base in the country and long experience in indigenous evolution of these machines make ASSOMAC the best qualified supplier of such equipment. Assomac produces the most sophisticated and sturdy Coilers offering reliability and efficiency in operation for customers worldwide.

A wide range Block diameters is available like 300 / 400 / 450 / 500 / 600 / 760 / 900mm covering wire range from 0.6mm to 8mm. It is also possible to supply coilers with two sizes of blocks.

Features:

  • Rotating Flat Drum Type Or Double Flanged Type With Single Or Double Pressure Rollers or V-Groove Type Drum Blocks.
  • Hardened and ground block drums for low wear and tear.
  • Individually driven blocks or group driven blocks, speed variable through Frequency Control A.C. Drives.
  • Variable speed through Frequency Inverter not only for individual speed setting but also for their behavior in startup and for general safety reasons during threading operations.
  • Wires are guided by set of creel pulleys, individual pulleys, killing rollers and pressure rollers are fitted on each block depending on the material being coiled.
  • Pattern Laying option with individually or group driven Turntables.
  • Pneumatically activated Wire Holding Forks for easy removal of filled coil through independent trolley at each coiler.
  • Benefits in the form of uninterrupted, non-stop production, larger coil weight proper cast & helix, smooth Pay Off for subsequent operation.
  • Optional length measurement system with Preset Counter, Buzzer & Indication Light.
  • Machine Speeds available in the range of 20 to 120 DV.
  • Coilers with inline drawing arrangement are also available for Stainless Steel wires.

 



Advanced Control and Automation

Enjoy superior control over your wire coiling process with our PLC-based control panel and AC Frequency Drive. The coiler comes in semi-automatic and fully automatic configurations, providing flexibility for operators and ensuring efficient, consistent operation across varied production environments.


Rugged Design for Demanding Applications

Constructed from high-grade steel and finished with industrial-grade powder coating, our vertical drop coiler ensures durability and longevity. Its heavy-duty frame is built to withstand rigorous use and support large coil weights, making it suitable for a wide array of industrial wire drawing applications.

FAQs of Vertical Drop Coilers:


Q: How does the Vertical Drop Coiler benefit wire drawing plants?

A: The Vertical Drop Coiler streamlines the final stage of wire production by efficiently coiling wires after the drawing process, reducing manual handling and associated downtime. Its high speed and large coil capacity make it suitable for continuous, high-volume operations, improving overall plant productivity.

Q: What types and sizes of wire can be processed using this coiler?

A: This coiler is compatible with mild steel, stainless steel, galvanized iron, and copper wires. It accommodates wire diameters ranging from 1.5 mm to 12 mm, making it versatile for different production requirements and wire specifications.

Q: When should a static or rotating mandrel be selected?

A: A static mandrel is commonly used for standard wire coiling needs, while the rotating mandrel is recommended for improved coil formation or when coiling flexible or complex wire types. The selection depends on the specific wire properties and desired coil characteristics.

Q: Where is this vertical drop coiler typically installed?

A: These coilers are mainly installed in wire drawing plants and metal processing facilities as the final equipment in the production line, ready to accept wires after drawing and size reduction processes. Their compact dimensions allow integration into both new and existing plant layouts.

Q: What safety features does the coiler offer during operation?

A: The coiler is equipped with mechanical and electrical interlocks, ensuring operator safety by preventing unintended engagement of moving parts and shutting down the machine in case of safety breaches. This reduces hazards, making it a dependable choice for industrial environments.

Q: How user-friendly is the control system for operators?

A: Operators benefit from an intuitive, PLC-based interface that simplifies machine configuration and adjustment. The operator interface provides real-time feedback and diagnostic information, enhancing ease of use and reducing training requirements.

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