Straight Line Wire Drawing Machine
Straight Line Wire Drawing Machine Specification
- Function
- Reduction of Wire Diameter
- Condition
- New
- Application
- Industrial
- Wire Material
- Mild Steel, Stainless Steel, Alloy Steel
- Production Capacity
- Up to 3.5 Tons per Hour
- Voltage
- 380V / 415V AC
- Drawing Material
- Low Carbon Steel, High Carbon Steel, Stainless Steel
- Product Type
- Straight Line Wire Drawing Machine
- Production Speed
- Up to 12 m/s
- Manufacturing Year
- 2024
- Power
- 30 - 120 HP (Depending on Model)
- Drawing Passage
- 5 to 11 Passes
- Inlet Diameter
- 1.2 mm - 8 mm
- Max De-coiler Weight
- 1,500 kg
Straight Line Wire Drawing Machine Trade Information
- Minimum Order Quantity
- 1 Unit
- Supply Ability
- 2 Units Per Month
- Delivery Time
- 1 Week
- Main Domestic Market
- All India
About Straight Line Wire Drawing Machine
Wire Drawing Straight Line Machine
SLM Sensor Arm
Straight Line Wire Drawing Machines were developed for straight or deflection free drawing of wire to provide better drawability, lower frictional contact and lower operator interference. Theoretically there is no limit as far as the wire material or wire diameter is concerned to be drawn on these machines.
ASSOMAC has pioneered to indigenously develop the Straight-Line Wire Drawing Machine Technology in India. Presently the range available is capstan diameter 900mm, 750mm, 600mm, 550mm, 500mm, 460mm, 400mm and 300mm for inlet wire diameter 16mm down to 0.5mm. Line speeds upto 25 Mtrs / Sec. These heavy Straight Line Wire Drawing Machines provide remarkable drawing performance for Low, Medium and High Carbon Steel Wire, Stainless Steel Wire and special Alloy Steel Wire and Non-Ferrous Alloy Steel Wire.
This machine has a sensor roller between the drum and the next die such that the wire passes in contact with this roller. These rollers have sensors to detect the position of the arm and maintain tension on the wire by regulating speed of the drums. The drums of this machine are inclined to the vertical axis to effect fill on the drums. Principally this machine is best suited for thick wires.
Features of Straight Line Wire Drawing Machine:
- Machines are built on modular structure, in combination of Blocks and do not require any special foundation.
- Better productivity due to higher drawing speeds, twist-free operation & better cooling.
- Easy operation and faster threading.
- High pressure Narrow gap, internal water cooling for high efficiency cooling of wire.
- High degree of reliability, low downtime due to lower no. of wear parts.
- Much better finish wire quality due to a gentler handling of the wire during the drawing process (less wire deviations, low torsion etc.) as well as an optimized wire cooling.
- Highly effective pneumatic braking system in case of emergency.
- Better environmental conditions due to increased dust protection.
- Greater flexibility and lower current consumption due to modern AC drive technology and efficient power transmission system.
- PLC based control with profibus digital communication and fault diagnostic system.
Optional Fitment:
- Stripper Block
- Rotating Die Boxes
- Motorized Soap Applicator Die Boxes
- Die less drawing trough Rolling Cassette
- Laser wire diameter measurement system
- Dust Suction System
- Online Modem based PLC support
Advanced Automation and Control
The machine utilizes a PLC-based control system, streamlining operations and boosting accuracy during wire drawing. Operators benefit from automated and manual lubrication options, ensuring optimum equipment longevity and reducing maintenance downtime. Enhanced control brings consistency to wire production, making it ideal for demanding industrial environments.
Safety and Operator Protection
Safety is paramount, with integrated emergency stop buttons and protective safety guards. These features minimize hazards and promote a secure working environment for your staff. The machines painted or powder-coated surface finish also adds a layer of durability and corrosion resistance, complementing the robust alloy steel construction.
High Performance and Versatile Capacity
The straight line wire drawing machine supports a wide range of inlet wire diameters (1.2 mm8 mm) and multiple raw materials, including mild steel, stainless steel, and alloy steels. With production capacities reaching up to 3.5 tons per hour and speeds up to 12 m/s, it meets the demands of large-scale manufacturing while maintaining energy efficiency and consistent output.
FAQs of Straight Line Wire Drawing Machine:
Q: How does the Straight Line Wire Drawing Machine reduce wire diameter?
A: The machine uses sequential block drawing passages, ranging from 5 to 11 passes, to gradually decrease wire diameter from 1.2 mm up to 8 mm at the inlet. Each block shapes the wire with precise tension and speed, controlled by the PLC system, resulting in the desired final diameter.Q: What types of wire materials are compatible with this machine?
A: This wire drawing machine is designed to process various materials, including low carbon steel, high carbon steel, stainless steel, mild steel, and alloy steel, making it suitable for diverse industrial applications.Q: When is automatic lubrication recommended over manual lubrication?
A: Automatic lubrication is recommended when consistent operation and minimal downtime are required. It ensures continuous protection and cooling of moving parts, especially suitable for high-capacity or continuous production lines, while manual lubrication may be used during low-volume or scheduled maintenance.Q: Where is this machine typically installed and operated?
A: The Straight Line Wire Drawing Machine is installed in industrial manufacturing settings such as wire production factories, metal workshops, and steel processing plants. Its robust design makes it suitable for both new installations and integrated upgrades in existing facilities across India and abroad.Q: What is the wire take-up mechanism provided with the machine?
A: The system offers coil, spool, or reel wire take-up options, allowing manufacturers to select the most appropriate method for their production workflow, whether for continuous operation or batch processing.Q: How does the water cooling system enhance machine performance?
A: The water cooling system maintains optimal block and drum temperatures during high-speed operations. This prevents overheating, supports consistent wire quality, and prolongs the life of key components, thereby eliminating potential thermal damage.Q: What are the key benefits of using this wire drawing machine in industrial applications?
A: Key benefits include high production capacity (up to 3.5 tons/hour), low noise (<75 dB), versatile material processing, advanced safety features, energy efficient operations (30120 HP), and reliable output consistency through PLC control. These advantages translate to higher productivity, improved workplace safety, and long-term operational savings.
Price:
- 50
- 100
- 200
- 250
- 500
- 1000+
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